Monday, July 12, 2021

Oh, patents! Novoloop (former BioCellection, Inc. )

 Copyright © Françoise Herrmann

Selected Toyota Mothers of Invention in 2019, Miranda Wang and Jeanny Yao, have garnered more than one prize for their invention, including the Sanofi BioGenius Canada Award, in 2012, when they were still in high school.  For such accolades, Wang and Yao invented a new way of upcycling plastic waste, considering that 340 million cubic tons of plastic are produced each year, most of which (86% in Canada, 79% gobally) is going to landfills once used, 8 million cubic tons of which is dumped in the ocean, and less than 15% of which is recycled (globally)  (e.g.; EarthDayorgDean, 2018Geyer et. al, 2017Plastic Oceans; Plastic Tides).  A quantity of plastic produced, together with its versatility and value, that on the one hand prompted Wang and Yao to speak in awe of the Age of Plastic, and on the other hand propelled both entrepreneurs on a fierce mission to mitigate the devastating environmental impact [Novoloop video].  For example, in a  2016 Ellen MacArtur Foundation study, scientists warned that, at the current rate of ocean pollution, there will be more plastic in the ocean than fish, in 2050. (Ellen MacArthur Report, 2016)

However, for Wang and Yao, no denying the value of plastic, or the urgent need to solve the disastrous problems associated with the perennity of plastic, made for durability instead of degradability. Thus, Wang and Yao both founded Novoloop (former BioCellection, Inc).  After hiring a team of scientists, the start-up built a platform that does more than recycle plastic, since it produces brand new building blocks of endlessly recyclable plastic, made 50% out of post-consumer plastic waste, produced using 45% less CO2 emissions, in a process termed upcycling.

Driven by the motivation to produce the right product, at the right time, for the right reasons, right now, to solve a 100% solvable problem, using existing technology, Novoloop built the ATOD™ platform (Accelerated Thermal Oxidative Decomposition), a reactor for the production of OISTRE, a polyurethane (PU) product derived from polyethylene (PE) plastic waste. As the company name Novoloop  (meaning “new cycle”) suggests, the company produces an endlessly recyclable new plastic, suitable for pervasive use in such varied applications as sports equipment, consumer electronics, fashion and apparel, or for automotive parts.  

The microbial path that eventually led to the invention of the chemical reactor, and its output, together with the foundation of Novoloop, is no less interesting, since Wang and Yao initially assumed that the plastic, they could see polluting rivers, was also being metabolized by bacteria. Consequently, they set out to sequence the plastic-consuming bacteria, while still in high school.  A project they submitted for a Sanofi BioGenuis Award, which they won, much to everyone’s exhilaration, considering the press they both received. However, once recognized, and the process of breaking down post-consumer plastics identified biologically, they still had to find a way to chemically reproduce the process of plastic decomposition, and transformation, on an industrial level, so that they could begin to practically address the plastic problem, outside of the laboratory.  Thus,  Novoloop was born, to bridge the last mile, from inventive step to industrial applicability, cost-effectiveness and economic viability. With the assistance of chemists to build the reactor, plus many additional collaborators and advisors, variously in charge of moving the company forward, Novoloop is building needed partnerships. Partenrships able to shift the marvels of the plastics industry, in a more beneficial post-consumer direction.

The ATOD™  platform and OISTRE™ product are patented. For example, the following US utility patent US10557011B2, titled  Methods for the decomposition of contaminated plastic waste, not only discloses viable decomposition of plastic waste products, but also their  potential  for production of new value-added products. 

Specifically, the invention arises out of the ineffective landscape of the prior art of waste plastic treatment. Indeed, treatments, such as pyrolysis, incineration, landfill disposal, and mechanical recycling, after thorough cleaning, are recited as presenting too many disadvantages, not the least of which is the issue of economic viability.  Pyrolysis, for example, is recited as very energy-consuming, requiring many refinery steps for obtaining a useful product. Whereas, Incineration and landfills are both dismissed as detrimental to the environment, while mechanical recycling through cleaning, is dismissed on the grounds that it requires massive labor and resources.

The short abstract of the invention is included below, together with the patent cover sheet diagram of the Novoloop decomposition reactor.  The diagram of the reactor, in particular, depicts the input of polyethylene plastic waste, the adjunction of an oxidizing agent, and a chamber where the mixture is subjected to conditions suitable for the decomposition of the plastic waste into a decomposition mixture. The diagram also depicts output of the decomposition product.  

This invention relates to the field of contaminated plastic waste decomposition. More specifically, the invention comprises methods and systems to decompose contaminated plastic waste and transform it into value-added products. [Abstract US10557011B2]

In the Youtube video below, Miranda Wang pitches Novoloop (former BioCellection, Inc),  the company she founded with Jeanny Yao, for a Circular Economy Session, at the 2019 MIT Solve® Innovation Challenges.  


 

References

Dean, M. (Jun 5, 2018). The Last Straw : How you can beat plastic pollution. UnitedNationsOrg. https://unfoundation.org/blog/post/the-last-straw-how-you-can-beat-plastic-pollution/

EarthDayorg - Campaign to end plastic pollution. https://tinyurl.com/bywa34av

Ellen MacArthur Foundation (2016). Report on The New Plastics Economy: Rethinking the Future of Plastics. https://www.ellenmacarthurfoundation.org/publications/the-new-plastics-economy-rethinking-the-future-of-plastics 

Foreman, R. (June 2, 2016).  Wang & Yao: Where are they now? Sanofi BioGenius (Canada).  https://biogenius.ca/wang-yao-where-are-they-now/

Geyer, R., Jambeck, J. R. and K. Lavender Law (2017). Production, use, and fate of all plastics ever made. Scientific Advances, 3(7), e1700782. DOI: 10.1126/sciadv.1700782 - https://advances.sciencemag.org/content/3/7/e17007 

MIT Solve® Challenges  https://solve.mit.edu/challenges 

Novoloop (Home)  https://www.novoloop.com/

Novoloop (About us) https://www.novoloop.com/aboutus

Novoloop - The world has a problem - Youtube - CBS/Radio Canada video [22:00]. https://youtu.be/i3ZAAMKHsB8

Novoloop (Technology) https://www.novoloop.com/technology (ATOD™)

Novoloop (Product) https://www.novoloop.com/product (OISTRE™)

Plastic Oceans https://plasticoceans.ca/ 

PlasticTides.org https://www.plastictides.org/

Toyota Mothers of Invention 2019  https://www.prnewswire.com/news-releases/toyota-recognizes-outstanding-women-at-the-10th-annual-women-in-the-world-summit-300830764.html

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